Thanks to continual improvements, the 1.6 TDI emits just 99g/km of CO2 and has claimed economy of 74.3mpg. Unfortunately, these engines have proven unsuitable for repeated short runs from cold with many readers experiencing EGR and DPF problems. Great for long distances. But for short runs, far better a 1.4 TSI or 1.2 TSI. If you are savvy shopping and trawling breakers you can get it cheaper but budget £400 for the brakes and hub conversion (don't forget you will need to make sure you have the 55mm struts or the JOM adaptor brackets to have your old coilovers fit) EGR + egr cooler delete around £50. Injectors are around £150-£200. OK i recently bought a 2004 golf mk 5 1.9 tdi with the BKC pd motor. I am experiencing a cold start problem. What happens is the motor cranks for about 5 seconds before taking. It is if it start to take on one cylinder then on two then on all four. What i have tested is that when i unplug the temperature sensor then it will start immediately 1.5K views 10 months ago. If your Volkswagen Golf has gone in to limp mode and has a EGR VALVE fault code it will most likely need replacement. this is a common problem with the VW tdi Mar 6, 2011. #8. Great Job, I just cleaned out my EGR and intake at 186K miles and I can say that it did not look that bad. It was a messy job! Maybe I should clean out my old turbo as well but I do wonder how much buildup there is as there was marginal buildup in the EGR and intake manifold (daily italian tune-ups). The problem is now solved. It was the EGR valve, but when I posted on the 5th of July my confidence was misplaced because the problem warning continued. My VCDS showed the following: Address 01: Engine Labels: 03G-906-016-BKD.lbl Control Module Part Number: 03G 906 021 KK HW: 03G 906 021 KK Component and/or Version: R4 2,0L EDC 000SG 9183 VW Golf Plus 1K Mk5 1.9 TDi EGR Cooler for Exhaust Gas Recirculation 03G131512AA (Fits: More than 1 vehicle) VW GOLF MK5 EGR VALVE EXHAUST 1.9 TDI BKC ENGINE 03 item 2 05 06 VW MK5 Jetta/Golf OEM BRM TDI - EGR Valve 03G131502 03G131501D OEM 05 06 VW MK5 Jetta/Golf OEM BRM TDI - EGR Valve 03G131502 03G131501D OEM $79.00 +$8.00 shipping .

mk5 golf 1.9 tdi egr valve problems